Institutional - Construction Executive https://constructionexec.com The Magazine for the Business of Construction Fri, 24 Jul 2026 14:27:33 +0000 en-US hourly 1 https://constructionexec.com/wp-content/uploads/2025/10/CE_Fav_Green_512x512-1-150x150.png Institutional - Construction Executive https://constructionexec.com 32 32 251514335 What Contractors Need to Know Before Bidding on an Animal Care Project https://constructionexec.com/article/what-contractors-need-to-know-before-bidding-on-an-animal-care-project/?utm_source=rss&utm_medium=rss&utm_campaign=what-contractors-need-to-know-before-bidding-on-an-animal-care-project Thu, 23 Jul 2026 10:00:00 +0000 https://constructionexec.com/?p=66032 There is a lot of nuance that goes into not only building an animal care facility but bidding on one.

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Have you ever bid on an animal care project? If the answer is yes, you likely uncovered a bit of the complexity and specialization this project type requires. Have you ever served as a contractor on an animal care facility construction project? If so, then you have experienced and lived through some of the nuances. Have you ever been inside an animal care facility—maybe an animal shelter or animal hospital? If so, then you have likely seen some of the building nuances.

Animal shelters, veterinary clinics and animal control buildings appear straightforward at first glance. Yet beneath that simple exterior lies a level of technical complexity that surpasses that of many other building types. Think about required ventilation rates, material durability requirements or intricate plumbing systems. All of these components converge within a single building environment.

If you are considering bidding on an animal care project, understanding these unique elements is essential for protecting your profit margin, setting realistic construction expectations and delivering a facility that performs as specified.

Study the Construction Documents

Unlike many commercial projects where contractors can rely on field adjustments or lean on design-build flexibility, animal care projects require contractors to be well-versed in all the construction documents from day one. This type of facility depends heavily on precise details and complex systems that run throughout the entire building. And small oversights early in the process can lead to significant coordination issues or costly change orders later for contractors.

So how can you prepare for this type of build? Start by thoroughly understanding all the construction documents—especially the mechanical, electrical and plumbing drawings. The mechanical plans often account for a significant portion of the project’s complexity. They are also a source of information that directly impacts other aspects of the build, from routing to equipment selection to structural coordination to envelope penetration.

It is also a best practice to get all your questions answered from the beginning. As you work through the documents, consult with the design team to receive any detailed clarifications you may need. Often, these clarifications and answers impact how contractors make decisions on procurement, scheduling and installation. Three aspects of construction that have significant investment impacts.

As contractors work through the construction documents, they are often surprised to see that animal care facilities often have far more mockups than traditional building projects. Another unique aspect is that many of the building components require field validation before complete implementation—from the finishes to kennel systems to waterproofing transitions to mechanical assemblies. Without validation, contractors are often responsible for correcting issues down the road.

A good rule of thumb is that if something seems unusually specific or heavily detailed, there is a reason behind it. And usually that reason is tied to an engineering requirement related to durability, sanitation or animal welfare. If a detail raises questions, it is far better to clarify than to assume.

Understand That MEP Systems Drive the Project

If there is one area that consistently surprises contractors new to animal care work, it is the mechanical, electrical and plumbing systems. These systems are not only more complex than those in most commercial buildings but often govern the entire project’s sequencing, costs and risk profile.

Modern animal care facilities must meet exceptionally high ventilation rates to control odor, disease transmission and humidity. At the same time, current energy codes require significant amounts of conditioned outside air, which drives the need for a dedicated outdoor air system. Introducing large volumes of outside air creates a unique challenge: humidity control. This is one of the most common points of failure in animal care buildings. The failure often occurs because dehumidification equipment is frequently targeted during value engineering decisions. Standard AC-based dehumidification only works when the cooling system operates. On cool, damp days (common in many parts of the country), the building may require moisture removal even when the air temperature does not call for cooling. And without dedicated dehumidification, moisture begins to accumulate on surfaces, odors intensify, mold becomes a real risk, and animals and staff experience uncomfortable, unhealthy conditions.

Contractors should confirm the specified dehumidification type and evaluate whether any suggested value-engineering options compromise system functionality. No one wants to be involved in post-construction litigation.

It is equally important to ensure that all of your subcontractors, especially mechanical subcontractors, fully understand the design intent. These systems must be sized, installed and controlled correctly. Otherwise, the building will never perform as designed and that could lead to legal challenges in the future. The long-term ramifications of improper humidity control often far outweigh any up‑front cost savings.

Choose Subcontractors Carefully

The quality of any building project often reflects the quality of its subcontractors. Nowhere does this ring truer than in animal care construction. Not every plumbing, HVAC or flooring subcontractor has the experience or technical knowledge needed for environments that experience frequent wash-down cycles, heavy moisture and high sanitation demands.

  • Ensure your MEP subs are comfortable with complex ventilation systems, pressure differentials between rooms, chemical-resistant equipment, specialized drainage and wash-down systems.
  • Ensure your waterproofing subs must execute details with precision, as even minor lapses can lead to major failures.
  • Ensure your flooring installers understand resinous systems and moisture mitigation.

Choosing subs based solely on price can put your entire project at risk. If a sub does not have direct experience in animal care, explore whether they have successfully worked in similar environments, such as laboratories, food processing facilities, clean rooms or smaller animal care projects.

Don’t Underestimate the Material Requirements

Materials used in animal care facilities are subject to conditions well beyond those typical in commercial construction. Every surface must withstand moisture, chemical exposure, animal abrasion and frequent cleaning. Contractors sometimes underestimate the cost, lead times and installation complexity of these products. The lower four feet of walls, for example, take the most abuse and must be finished with materials that resist scratching, impact and moisture. Traditional drywall is normally unacceptable except in specific low‑risk areas.

Flooring presents another challenge. Simple sealed concrete rarely holds up under continuous washing and chemical use. High‑performance resinous coatings or specialized flooring systems are usually required to meet the animal care facility’s sanitation, durability and moisture-resistance needs. Even doors, frames and casework must be moisture‑tolerant, which often means stainless steel or solid polymer materials.

It is also important to assume that any room—even administrative or office spaces—may ultimately house animals during overflow or emergency conditions. Build with that logic in mind.

Prepare for Strict Acoustic Requirements

While many contractors expect odor and durability challenges in animal care buildings, fewer anticipate the acoustic demands. Noise control (particularly related to barking dogs) drives several major design decisions. To meet acoustic requirements, many shelters rely on grouted and filled CMU walls, walls that extend to the deck or hard‑lid ceilings instead of suspended acoustical tiles. These requirements increase both labor and materials costs. Further, they can complicate coordination with mechanical and electrical systems.

To add to the challenge, many standard sound‑absorbing products are not acceptable in wet or washable environments because they are porous and can harbor moisture or bacteria. As a result, acoustic performance often requires specialized products or assemblies that may differ significantly from what estimators encounter in other building types.

Plan for Disease and Odor Control Measures

Infection control and odor management are not optional in animal care facilities. They are fundamental to the building’s functionality. This introduces a layer of technical complexity that rivals healthcare construction.

  • Exhaust systems must be strategically located and routed to prevent cross‑contamination.
  • Surfaces in every room—from holding areas to exam spaces to laundry rooms—must be easy to sanitize and moisture-resistant.
  • Drainage systems require precise coordination, from trench drains to sloped floors to backflow prevention.
  • Pressure relationships between spaces must be maintained through careful MEP balancing to keep odors and contaminants confined to appropriate zones.

Misunderstanding or overlooking these requirements almost always leads to costly change orders, rework or post‑occupancy complaints.

Expect Active Construction Administration

Another aspect that often surprises contractors is the high level of involvement from the design team during construction. Animal care projects are rarely a simple punch-list situation. Instead, the design team typically participates actively throughout construction. Common ways include:

  • Attending coordination meetings
  • Reviewing detailed submittals
  • Clarifying field conditions
  • Conducting regular site visits

The focus is not micromanagement but rather proactive risk mitigation. The complexity of MEP systems, waterproofing details, kennel assemblies and finishes requires close oversight to ensure the building performs as intended. Catching issues early and ultimately correcting them before they escalate protects both the owner and the contractor.

Bidding on an animal care facility requires more preparation, more technical understanding and more coordination than most standard commercial buildings. When contractors take the time to review the drawings thoroughly, engage early with the design team, select experienced subcontractors, respect the HVAC and humidity‑control requirements, and recognize the environment’s durability and acoustic needs, projects run more smoothly with fewer surprises.

Animal care buildings may be challenging, but they are also deeply rewarding. When well constructed, they support communities, protect animals and serve as a testament to the contractor’s technical capability. With the right approach and awareness, your team can deliver a high‑performing facility that serves its staff, animals and community for years to come.

SEE ALSO: TOP FIVE CONSIDERATIONS FOR PRECONSTRUCTION COST ESTIMATING FOR ANIMAL CARE FACILITIES

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66032
Wonder of the World Part II: National Geographic’s Museum of Exploration Opens in Downtown D.C. https://constructionexec.com/article/wonder-of-the-world-part-ii-national-geographics-museum-of-exploration-opens-in-downtown-d-c/?utm_source=rss&utm_medium=rss&utm_campaign=wonder-of-the-world-part-ii-national-geographics-museum-of-exploration-opens-in-downtown-d-c Tue, 21 Jul 2026 16:00:00 +0000 https://constructionexec.com/?p=66077 A sneak peak of the museum welcomed press for personal chats with National Geographic explorers—including the founder of the Nat Geo Photo Ark, the discoverer of the RMS Titanic and others.

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The immersive nighttime experience ‘Wonders of Our World: Ocean’ at the National Geographic Museum of Exploration.
Credit: Moment Factory

On June 26, the National Geographic Museum of Exploration opened its brand new doors at 1600 M St. NW in Washington, D.C. Since that grand opening, it has seen tens of thousands of attendees—families, individuals, school groups, private tours, courtyard parties and more.

National Geographic Society’s vice president of creative, John Boyer, says, “The goal has always been to open this to the public, to bring people in, to get them excited, to spark curiosity. Now is that moment and we’re excited to see people in the building. Let’s see their reactions, let’s get them excited about something. It’s surreal.” Boyer notes, too, that this renovation won’t stop in 2026—the space has been designed to be flexible, “to change and evolve as we move forward as an organization.”

But should this grand opening perhaps be considered a re-opening? The first installment of this article series relayed that the MOE campus comprises multiple buildings—Hubbard Hall (1904), named for the group’s first president, Gardiner Greene Hubbard; the administration building (1912-1913); the south wing and central pavilion (1932); the Stone building (1964), named for its architect Edward Stone; and a fourth modern wing (1984). Those buildings were brought together—literally—by contractors HITT and Hickock Cole to form the twenty-first century design.

If you think merging multiple centuries of construction sounds challenging, you’d be correct. Emily Dunham, the National Geographic Society’s chief campus and experiences officer, says, “One of the most challenging things has been the coordination: finishing the physical building while also finalizing all of the experiences, technology, exhibit cases and objects. Then, of course, things might arrive later than expected or aren’t working quite as we expected. We ended up with so many different vendors in the space at the same time.”

This is where having strong relationships partners and vendors—like HITT, Hickock Cole, Rolex, Cengage and more—proves symbiotic.

“That makes all the difference,” says Dunham. “Rolex is a 70-plus-year partner and has been supporting National Geographic and our explorers for decades. Telling the story of what an explorer is on the Rolex Explorers Landing and including that partnership is natural for us.”

JIM Suit on Rolex Explorers Landing at the National Geographic Museum of Exploration.
Credit: Elman Studio

Similarly, Cengage supports the Learning Launchpad. “They have been publishing National Geographic textbooks and other learning materials for a long time,” says Dunham. “And so they were the natural partner to sponsor the National Geographic Learning Launchpad, powered by Cengage. From the development of the physical space to the selection of exhibits to the feeling of the overall experience, having the right partners has made all the difference in completing this on time at the level of quality we always strive to serve.”

The quality of the campus is of course found within the information it showcases and the inspiration it instills, but the concrete, steel, sustainable ash wood, 3D-modeled features and temperature-regulating glass are of the highest quality as well, earning the building LEED Platinum.

On June 22, Construction Executive was invited to take a preview tour of the MOE, guided through exhibits by National Geographic Explorers from around the world.

The MOE covers more than 100,000 square feet, a boundary which begins at the grand entrance pavilion, featuring a larger-than-life version of the iconic yellow border and sweeping curved planters filled with bronze animal statues that inhabit island archipelagos, meandering glacier rivers and places in between.

A bronze sculpture of a capybara standing at attention, while a wattled jacana searches for insects on its back. In the background, a bronze sculpture of a jaguar watches hungrily. Photo by Rebecca Hale/National Geographic

A rooftop terrace overlooks the courtyard to host immersive nighttime experiences and other events, and a massive digital display wall projects film, photos and other media. A step inside the front doors brings you into the main lobby with a rippling skylight that enriches the entire space—from floor to 40-foot ceilings—with natural light, which gives the sense of being both high up in a rain forest and below the surface of the ocean all at once. Another high-tech video wall towers behind the welcome desk. Immediately to the left sits a new store and renovated cafeteria, but less immediately noticed is a model of the RMS Titanic in a repurposed staircase turned in-floor display. It was here that Bob Ballard, a Nat Geo Explorer-at-Large, who is also an iconic oceanographer, spoke about his helping discover the legendary vessel.

National Geographic Museum of Exploration, Washington, D.C.
Step into The Archives and discover the legacy of exploration and storytelling that defines National Geographic. By blending traditional displays, spotlighting legendary expeditions, and innovative media immersing you in our storytelling, we’re inviting you to experience iconic moments of discovery firsthand.
Photo by Rebecca Hale/National Geographic

Then on to The Archives. Once inside and embraced between the bronze Nat Geo emblem on the floor and coffered woodwork on the ceiling, the past came alive via a welcoming digital presentation and Lee Berger, a paleoanthropologist and Nat Geo Explorer-in-Residence, who detailed his explorations into human origins in Africa and Micronesia—which have yielded discoveries of two new species of early human relatives. Some of Lee’s work can be seen in The Archives.

National Geographic Museum of Exploration, Washington D.C., May 31, 2026, Learning Launchpad. National Geographic Family and Friends Day. National Geographic staff and invited friends have the opportunity to preview the Museum of Exploration (MOE) before opening to the public. Photo by Elman Studio

Then two masterfully crafted French doors open seemingly by magic into the Learning Launchpad sponsored by Cengage. This space is highly interactive, allowing students and groups to try their hand—or their foot—at trivia on their digital display floor. The Learning Launchpad also houses Kirsten Elstner’s National Geographic Photo Camp. Another Explorer-in-Residence, Elstner founded and directs the Photo Camp as part of her mission working with youth from diverse global communities to develop their own skills—and stories—through photography.

National Geographic Museum of Exploration, Washington, D.C.
Learning meets adventure at the Geoverse at the National Geographic Museum of Exploration featuring rotating shows for students, families and everyday explorers of all ages. 
Photo by Rebecca Hale/National Geographic

Just beyond the Learning Launchpad is the Geoverse theater, where Peruvian biologist Ruthmery Pilco spoke on her works in conservation and biodiversity projects in Costa Rica and Peru. This stop was highlighted by a theater viewing of a documentary excerpt on her work preserving the Ukuku—the Quechuan word for bear—in the Peruvian Andes.

Around the corner is the nearly 400-seat Grosvenor Auditorium—which will officially open later this summer.

Rolex Explorers Landing at the National Geographic Museum of Exploration.
Credit: Joy Asico-Smith

A trip up the spiraling staircase takes you to the Rolex Explorers Landing where the pillars of Nat Geo—spark, impact, purpose and trek—shine. You will see artifacts like a bathysphere from the New York Zoological Society, an atmospheric diving JIM suit, an off-roading vehicle equipped with tent top and camera attachment, and more. This is where Steve Boyes, who launched the National Geographic Okavango Wilderness Project in 2015, spoke on his lifelong dedication to conservation of Africa’s wilderness and wildlife employing integrative and innovative methods.

Back down and to the right of the entrance is the photo gallery, which is grounded by a perimeter of static feature pieces—including the iconic portrait of the Afghan Girl from the 1985 cover—and a center selection which rotates a few times per year.

At the National Geographic Museum of Exploration, in Washington, D.C., “Photo Ark: Animals of Earth” is the inaugural exhibition in the Museum’s Exhibition Gallery. This powerful showcase features wildlife photography by renowned National Geographic Explorer, photographer and founder of the Photo Ark, Joel Sartore, and aims to inspire urgent action to protect the world’s at-risk species.‌‍‍‍‌‍‌‍‌‍‍‌‌‍‌‌‍‍‌‌‍‍‍‍‍‍‍‍‌‌‍‌‌‍‍‌‍‍‌‌‌‌‍‌‍‍‌‍‍‌‌‍‍‍‍‍‍‌‍‍‌‍‌‍‌‌‌‍‌‍‍‍‍‍‍‍‌‍‍‌‌‌‌‌‌‍‍‍‍‌‍‍‌‍‌‌‌‌‌‍‌‌‍‌‍‌‌‍‍‌‍‍‌‍‌‌‌‌‍‍‌‌‍‌‍‍‌‍‌‌‍‌‍‌‌‍‌‌‌‍‌‍‌‌‍‌‍‌‌‌‍‍‌‍‍‌‌‍‍‍‌‍‌‍‌‍‌‍‌‍‍‌‌‍‍‌‌‌‍‌‌‌‍‍‌‌‍‌‍‌‌‌‍‌‌‍‍‌‌‌‍‌‍‌‌‍‌‍‌‌‍‌‌‌‌‌‍‌‍‌‌‌‌‍‌‌‌‍‍‌‌‌‍‌‌‌‌‍‍‌‌‍‌‍‍‍‌‍‍‌‌‍‌‌‍‌‍‌‌‌‍‍‍‌‍‌‌‍‍‌‌‌‌‍‌‌‌‍‌‍‌‍‍‌‍‌‌‍‍‌‍‌‍‌‍‌‍‌‌‍‌‌‍‍‌‌‍‌‌‍‌‌‌‍‌‍‌‌‍‌‌‍‌‍‌‍‍‌‌‌‍‌‌‌‍‌‌‌‌‍‍‌‍‌‌‌‌‌‌‌‌‍‌‌‍‌‌‌‍‍‌‌‍‌‍‌‍‌‌‍‌‌‍‌‌‌‌‍‍‌‌‍‌‌‍‌‌‌‌‌‍‌‌‍‌‌‍‌‌‌‍‌‍‌‍‌‌‍‌‍‌‌‌‌‌‍‌‌‌‍‍‌‍‌‌‌‍‌‍‌‌‌‌‍‌‌‌‌‍‌‌‍‍‌‍‌‌‍‌‌‍‍‍‌‍‌‍‌‍‌‍‍‌‍‌‌‌‍‌‍‍‌‌‍‍‍‌‌‌‌‌‌‍‍‌‍‌‍‍‌‍‍‌‌‍‌‍‌‌‍‌‍‌‌‌‍‍‍‌‌‌‌‌‍‌‌‌‍‍‌‍‌‌‌‍‌‍‌‌‌‌‍‌‌‌‌‍‌‌‍‍‌‌‍‍‍‌‌‍‌‌‍‌‌‍‍‌‌‍‌‌‌‍‍‌‍‍‌‌‍‍‍‌‌‌‌‌‌‍‍‌‌‌‍‌‌‌‍‌‌‌‍‍‌‍‌‌‌‍‌‌‌‌‌‌‌‍‌‍‌‌‍‍‌‌‌‌‌‌‍‌‌‌‌‍‌‌‍‌‌‍‍‌‌‍‌‌‍‌‍‍‌‍‌‌‌‌‌‍‌‌‍‌‍‌‌‍‍‌‍‍‌‍‌‌‌‌‍‍‌‌‍‌‍‍‌‍‌‌‍‌‍‌‌‍‌‌‌‍‌‍‌‌‍‌‍‌‌‌‍‍‌‍‍‌‌‍‍‍‌‍‌‍‌‍‌‍‌‍‌‍‍‌‌‍‌‌‍‌‍‌‌‌‍‍‍‌‍‌‌‍‍‌‌‌‌‍‌‌‌‍‌‍‌‍‍‌‍‌‌‍‍‌‍‌‍‌‍‌‍‌‌‍‌‌‍‍‌‌‍‌‌‍‌‌‌‍‌‍‌‌‍‌‌‍‌‍‌‍‍‌‍‌‌‌‍‌‌‌‍‌‌‌‌‍‍‌‍‌‌‌‌‌‌‌‌‍‌‌‍‌‌‌‍‍‌‌‍‌‍‌‍‌‌‍‌‍‌‌‍‌‌‌‌‍‍‌‌‍‌‌‍‌‌‌‌‌‍‌‌‍‌‌‍‌‌‌‍‌‍‌‍‌‌‍‌‍‌‌‌‌‌‍‌‌‌‍‍‌‍‌‌‌‍‌‍‌‌‌‌‍‌‌‌‌‍‌‌‍‍‌‍‌‌‍‌‌‍‍‍‌‍‌‍‌‍‌‍‍‌‍‌‌‌‍‌‍‍‌‌‍‍‍‌‌‌‌‌‌‍‍‌‍‌‍‍‌‍‍‌‌‍‌‍‌‌‍‌‍‌‌‌‍‍‍‌‌‌‌‌‍‌‌‌‍‍‌‍‌‌‌‍‌‍‌‌‌‌‍‌‌‌‌‍‌‌‍‍‌‌‍‍‍‌‌‍‌‌‍‌‌‍‍‌‌‍‌‌‌‍‍‌‍‍‌‌‍‍‍‌‌‌‌‌‌‍‍‌‌‌‍‌‌‌‍‌‌‍‌‍‌‌‍‌‌‌‍‌‌‌‍‌‌‌‍‌‌‌‍‍‌‌‌‍‌‍‌‌‌‌‌‌‌‌‍‍‌‍‌‍‍‌‌‌‍‍‌‍‌‌‌‍‌‍‍‌‌ 
Credit: Rebecca Hale/National Geographic

Lastly, the Photo Ark next to the photo gallery is completely curated by Joel Sartore, a Nat Geo photographer, conservationist, speaker, author and teacher. He spoke outside his own exhibit on the creation of the digital and interactive photo/video gallery, highlighting endangered animals and insects, species and landscapes with imagery taken at scale in accordance with their level of endangerment. The gallery will become a travelling exhibit after leaving the MOE at the end of this year.

Other hidden gems worth mentioning include the parametric molded cornice—a striking architectural feature on the facade echoing sand dunes that required complex 3D modeling never previously seen in the United States; the Magazine Gallery, digitally depicting every single published National Geographic cover to date; a Terracotta soldier from Emperor Qin Shi Huang’s famous Terracotta army; an exquisite mosaic of shimmering tiles in the shape of two massive jellyfish in the downstairs bathroom; and more you will have to see for yourself to believe.

For the day, the professional explorers brought the museum to life, embodying the depth, meaning and purpose behind Nat Geo’s larger mission, but if you feel you’ve missed out on the initial fanfare, fear not. The MOE will also feature regularly scheduled public programming including:

  • Farmstand
  • Trivia
  • Nat Geo Nights
  • Coffee With an Explorer
  • Drinks With an Explorer
  • Concerts in the Courtyard
  • Pop-Up Talks With an Explorer

For the days to come, the future visitors are what will bring life to the museum. At the top of the tour, Nat Geo’s CEO Jill Tiefenthaler mentioned that this museum was, in fact, not built for the explorers met at each exhibit, but rather for the next generation of explorers. What Dunham hopes that future generations take away from their own tours through the MOE is a spark.

“We have a space on the Rolex Explorers Landing,” she says, “that’s called the Spark exhibition. It’s about different explorers sharing their own stories of inspiration—inspiration that for them changed the course of their life and gave them a purpose to pursue—in hopes of sparking questions that maybe someone hadn’t asked before; ideas that hadn’t been thought of. And what I hope is that every visitor has a spark moment, big or small. Everyone can be an explorer.”

Even without that iconic yellow border welcoming visitors through the new courtyard and into the new lobby underneath the new skylight, the MOE is unmistakable as a National Geographic creation. 

“It’s the wonders of the world on display,” says Dunham.

Boyer concurs: “It’s the stories of our explorers. It’s the mission of the society. It’s everything on display—the media, the animals, the sculptures, the portraiture. Everything is part of the mission and part of the storytelling of the wonders of the world.”

For information on museum hours, special events and more, visit moe.nationalgeographic.org.

SEE ALSO: STATUE OF LIBERTY MUSEUM USES STRUCTURAL THERMAL BREAKS TO PROTECT THE PAST AND THE PLANET

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Building the Research and Healthcare Facilities of Tomorrow Without Impacting the Progress of Today https://constructionexec.com/article/building-the-research-and-healthcare-facilities-of-tomorrow-without-impacting-the-progress-of-today/?utm_source=rss&utm_medium=rss&utm_campaign=building-the-research-and-healthcare-facilities-of-tomorrow-without-impacting-the-progress-of-today Tue, 23 Jun 2026 10:49:16 +0000 https://constructionexec.com/?p=65723 Healthcare and laboratory construction requires a much more delicate touch, especially when construction must not disrupt critical patient and research operations.

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Research labs run experiments that can’t be paused. Hospitals treat patients around the clock. Yet these same facilities constantly need upgrades—new infrastructure, modernized systems, renovated spaces—to meet the demands of twenty-first century science and medicine. The challenge for construction teams isn’t just building. It’s building without ever turning the lights off.

This unique dynamic creates an environment where construction activities are happening adjacent to sensitive testing and treatment, a complex setting where disruptions can have serious consequences. Skanska continues to successfully navigate these challenges across multiple sectors, including from occupied lab space at the North Carolina Department of Environmental Quality’s (NCDEQ) Reedy Creek Laboratory in Raleigh to hospital corridors alongside staff and patients in various hospital locations across the country.

While laboratories and hospitals are inherently different, the approach behind renovating these facilities without disrupting regular operations is quite similar. The secret sauce: strong communication with the customer, alongside careful planning and strategic scheduling that keep disturbances to an absolute minimum.

A rendering of the NCDEQ campus. All Photos Courtesy Skanska.

Construction in Phases

Splitting construction into phases is critical: It allows upgrades to be carried out in predetermined spaces, while maintaining the majority of the customer’s standard operations. This strategy is implemented with a detailed schedule that establishes the framework for the duration of critical activities in each specific phase, guaranteeing the customer is informed about every step in the process. Each phase is sequenced deliberately and intentionally, such that work generating the most noise, dust or disruption is clustered together and scheduled when it will have the least impact on surrounding operations, so that no single moment in the project catches the customer off guard.

Navigating Disruptions

While assembling a thoughtfully crafted plan to renovate an active facility is difficult in itself, the real challenge begins when crews step into the occupied space to start construction activities. Isolating the activities with barriers  is crucial to maintaining operations and reducing the impact of noise and vibrations.

Skanska has extensive experience working within active hospitals nationwide. Protecting patients, staff and ongoing operations is always a priority. Construction activity is carefully isolated from treatment rooms, laboratories and corridors through temporary partition walls and negative air pressure environments that keep dust and debris within the construction zone. This is instrumental for patients to receive uninterrupted treatment and testing progresses as usual.

At NCDEQ, the firm utilized vibration monitors on sensitive equipment to ensure construction activities had no adverse effects. In addition, while noisier actions and complex electrical work were completed on weekends or outside of typical working hours.

The NCDEQ campus had to maintain a certain level of operations while also being an active jobsite.

Maintaining Critical Infrastructure and Technical Systems

Occupied facility renovations demand meticulous attention to air quality, power continuity and specialized infrastructure. Air quality is particularly crucial in healthcare facilities and laboratories, where airborne contaminants from construction could compromise patient health or experimental integrity. In instances such as this, advanced filtration systems and carefully sealed containment barriers can be used to ensure particulates and fumes stay confined to construction areas—a standard that goes beyond typical jobsite practice.

While air quality is a major concern, the presence of construction chemicals in a laboratory space pose a similar threat to ongoing research. Skanska held extensive discussions with the NCDEQ to identify and review the chemical makeup of proposed construction materials, verifying these chemicals would not impact ongoing testing. Knowing exactly what compounds were present in the lab determined which adhesives, coatings and construction materials could safely be used in proximity to active research.

Maintaining power during construction is perhaps the most important when working on an occupied facility. Healthcare and research facilities depend on uninterrupted electrical service for everything from life-support equipment in hospitals to climate-controlled sample storage in laboratories. While upgrading electrical systems at NCDEQ, Skanska used temporary panels, circuits and mechanical connections to sustain power for lab technicians as work progressed, ensuring that at no point during the electrical upgrade did researchers lose power to the equipment they depended on.

In addition to electrical upgrades, Skanska’s work at operating facilities throughout the country include the replacement of the entire mechanical, electrical and plumbing infrastructure; these sophisticated overhauls require careful tracing of the existing MEP systems to confirm there is no interference while preserving service throughout the facility’s active and occupied spaces.

An interior shot of a laboratory at NCDEQ.

Keeping Crews and Occupants Safe

The importance of safe construction practices is always paramount; however, safety is further heightened when working in active facilities. The construction site is no longer an isolated zone but a shared space where construction workers, facility staff, patients or researchers may all be present simultaneously. Managing that reality means more than posting signage—it requires construction teams and facility staff to operate as a single coordinated unit, with clear protocols for who goes where, when and why. Comprehensive safety measures include creating clearly marked construction zones, establishing controlled access points and exits, implementing strict material handling procedures and maintaining constant communication between construction teams and facility management.

Building For Tomorrow, Operating Today

Renovating active healthcare and laboratory facilities is entirely achievable with the right combination of strategic planning, technical expertise, and collaborative communication. Skanska has proven that success relies on a phased construction approach, rigorous safety protocols, earned trust and a commitment to minimizing disruption to the essential operations within these spaces.

The work performed at NCDEQ and various research and hospital locations throughout the country doesn’t just provide modernized facilities, it demonstrates that with enough planning, transparency and technical discipline, construction and critical customer operations can share the same space without either one giving ground. As the demand for modernized healthcare and research infrastructure continues to grow, projects like these will serve as a blueprint for how the construction industry can address that need without completely shutting down critical operations.

SEE ALSO: INSIDE CONSTRUCTION’S HIGHEST-PERFORMING PROJECTS

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Inside Construction’s Highest-Performing Projects https://constructionexec.com/article/inside-constructions-highest-performing-projects/?utm_source=rss&utm_medium=rss&utm_campaign=inside-constructions-highest-performing-projects Wed, 17 Jun 2026 10:00:00 +0000 https://constructionexec.com/?p=65425 A new analysis of ABC Excellence in Construction™ project data reveals how value-based procurement, preconstruction services, technology adoption and safety leadership are driving industry-leading performance in schedule, budget and jobsite outcomes across every major market sector.

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Each year, construction project competitions across the globe showcase some of the industry’s most ambitious and complex work. In the United States, among the most prestigious are the ABC Excellence in Construction Awards, where Eagle-winning projects represent the highest levels of project performance, innovation and execution.

But beyond recognizing exceptional work, the data behind these projects may also offer a roadmap for delivering better outcomes across the broader construction industry.

Can the performance metrics from award-winning projects help owners, designers and contractors make decisions that lead to safer jobsites, stronger budget performance and more predictable schedules? According to ABC’s growing EIC data set, the answer appears to be yes.

Over the past several years, ABC has enhanced and automated the EIC application process, enabling the organization to capture and analyze detailed project-performance data across hundreds of projects nationwide. The findings reveal several clear trends among top-performing projects: value-based procurement dominated over low bid selection; preconstruction services consistently improved schedule reliability; and contractors investing in technology and early collaboration often delivered stronger safety and budget outcomes.

The 2025 EIC portfolio—recognized at ABC Convention 2026 in Salt Lake City—provides one of the clearest pictures yet of what project excellence looks like in practice.

The portfolio includes 341 national-level projects totaling $15.09 billion in construction value, representing 38 million work hours, 48 million square feet of construction and 3.6 million acres of developed land. The projects span every major market sector, including data centers, healthcare, multifamily, petrochemical, institutional, renewable energy and aviation.

Collectively, the projects achieved a total recordable incident rate of 0.68—70% below the 2025 industry average TRIR of 2.3. Ninety-eight percent finished within the final contract budget despite collectively overcoming 2,647 days of delays. Across the portfolio, contractors deployed a wide range of technologies, including robotics, telematics, drones, virtual reality and artificial intelligence.

The data also challenges several longstanding assumptions about high-performing construction projects. While many EIC projects exceed $100 million in value, nearly 200 are valued below $20 million, suggesting the practices driving excellence are not limited by project size. The portfolio also demonstrates that merit shop contractors are successfully delivering large-scale, technically complex projects while achieving industry-leading safety performance.

Taken together, the portfolio significantly outperformed broader industry benchmarks in safety, budget reliability and schedule management—raising an important question: What were these projects doing differently?

The data points to several leading indicators that consistently show up in award-winning construction.

THE VALUE OF EARLY ENGAGEMENT

Project success begins with procurement strategy and the services purchased during project development.

All procurement methods were represented across both general and specialty contracting. However, 60% of projects were procured primarily on value- or qualification-based selection, while 40% were procured primarily on price. Of the price-based projects, half were awarded through select bidding processes involving prequalified contractors.

While much of the broader construction market still relies heavily on price-driven procurement, EIC projects skewed strongly toward qualification- and value-based selection (encompassing both the “value-based” and “solely negotiated” designations in the preceding and above infographics).

Every market sector selected contractors primarily on qualification at least 50% of the time. The high-tech/data center sector and renewable energy sector relied most heavily on qualification-based procurement, at 74% and 75%, respectively.

“Owners are increasingly seeing that selecting a construction partner based on best value, not just low price, leads to savings overall,” says Buddy Henley, president of Gaithersburg, Maryland-based Henley Construction. “Having a trusted partner engaged during design allows risks to be identified earlier and problems to be solved before they become costly. That early collaboration improves cost certainty, supports smoother schedules and significantly reduces surprises in the field.”

Government projects relied most heavily on open hard bid or price-based procurement, using that method 27% of the time. By contrast, the high-tech/data center market procured just 15% of projects through open hard bid.

Among general contractors, 74% were selected primarily on a qualification basis. Nearly one-quarter of those projects were solely negotiated, and those projects represented the highest average contract value at approximately $101 million.

“The most successful projects are the ones that bring the design team and construction manager together at the very beginning. Early collaboration improves constructability, clarifies scopes for the trades, and reduces gaps that create risk,” Henley says. “That early alignment leads to better budget predictability and stronger trade relationships, which directly supports safer and more successful projects.

When owners focus on value-based procurement instead of low bid alone, the outcomes are consistently stronger. Choosing teams based on experience, collaboration and the value they bring creates real partnership across the project. We see better cost control, higher-quality results and safer jobsites when the right team is selected from the start.”

Lorri Grayson, partner and founder of Rehoboth, Delaware-based GGA Construction, echoes Henley’s sentiments. “Early involvement creates an atmosphere of strong collaboration among project stakeholders. It enables the project team to define the scope of work, identify long lead items and, most importantly, control costs from the earliest stages,” she says.

“It also helps develop a bid strategy that responds to current market conditions. For example, early involvement on our current project, The Continental, located at the University of Delaware, saved the owner over $5 million on a $90-million project,” Grayson says. “Early coordination allowed us to identify critical procurement needs and minimize budget risks, resulting in a more efficient and cost-effective process.”

That emphasis on early collaboration and value-driven procurement was reflected throughout the EIC portfolio data. Just 18% of general contractor projects were procured through open hard bid, and those projects represented the lowest average contract value at approximately $15 million.

The owner perspective also supports early contractor involvement.

“Successful projects are built on strong partnerships rooted in trust, transparency and psychological safety—where titles are set aside and teams feel comfortable speaking openly to solve problems together,” says Spencer Moore, vice president and chief facilities officer for globally renowned cancer center UT MD Anderson. “Early collaboration creates that foundation, allowing teams to address challenges with humility and ownership before moving toward solutions.”

That same emphasis on qualifications, collaboration and long-term value also appeared in how specialty contractors were selected across the EIC portfolio. Specialty contractors were procured primarily on qualification 46% of the time, while 31% were selected through select bid and 24% through open hard bid. Contract value did not appear to significantly influence procurement methodology for specialty trades.

One of the more surprising findings in the data was that procurement strategy did not necessarily dictate contract structure. Regardless of how projects were awarded—whether through qualification-based selection, negotiated work or open bid—top-performing projects utilized virtually every form of contracting across the portfolio.

One notable distinction emerged between general and specialty contractors: Lump-sum contracting overwhelmingly dominated among specialty contractors regardless of procurement method.

THE PRECON ADVANTAGE

Across all market sectors, preconstruction services were provided on 74% of projects—well above what many contractors would consider typical across the broader marketplace. General contractors delivered preconstruction services on 73% of projects, while specialty contractors did so on 75%.

“Early involvement allows specialty contractors to contribute practical, experience-based insight before key decisions are locked in. When we’re engaged during preconstruction, we can identify coordination challenges early, help refine scope and sequencing, and offer practical yet innovative solutions to tough problems–reducing rework,” says Matt Terry, president of Dallas-based mechanical contractor TDIndustries. “That upfront collaboration directly improves schedule reliability, cost certainty and overall project performance.”

Steve Grauer, executive vice president for Hensel Phelps, agrees. “In my experience, the best outcomes to project success on complex projects are rooted in project teams that exemplify a high level of trust, practice transparency, have accountability, truly collaborate, and have a high level of executive commitment and engagement in the project and where there is open communication by all the stakeholders,” he says. “These traits are best embedded when project teams have some type of early engagement, giving them an opportunity to work collaboratively to resolve early challenges and work to build personal relationships prior to the start of construction.”

Notably, no preconstruction services were provided on 51% of projects procured through open hard bid.

While preconstruction services were utilized across all procurement methods and contract structures, the combination of open hard bid procurement and lump-sum contracting most frequently resulted in projects without preconstruction involvement.

Twenty-six percent of all EIC projects did not utilize preconstruction services, and 75% of those projects followed the open hard bid/lump-sum model.

FROM PLANNING TO PERFORMANCE

At a time when the construction industry continues to battle cost escalation, labor shortages and schedule disruption, EIC projects significantly outperformed broader industry benchmarks in safety, budget reliability and schedule management. The EIC portfolio overcame more than seven years of cumulative delays, delivering 98% of projects within budget and achieving a TRIR of 0.68.

The next question? Whether procurement methods, contract structures or preconstruction services contributed to those outcomes.

When comparing planned project duration to actual construction duration—including delay recovery—projects utilizing preconstruction services demonstrated stronger performance.

Projects with preconstruction services showed slightly better schedule outcomes overall. Fifty-two percent achieved shorter actual durations compared to projects without preconstruction services.

More importantly, projects with contractor involvement during preconstruction overcame more delay days and exhibited lower schedule variation.

Projects without preconstruction services experienced a 14% variance between planned and actual construction duration, including delays.

The same trend appeared across contract structures. Lump-sum contracts—which included preconstruction services on only 47% of projects—experienced an 11% variance between planned and actual duration. Construction manager-at-risk projects, where preconstruction services were included on 96% of projects, experienced only a 1% variance.

The trend became even more pronounced among general contractors. Design-build and CMAR delivery methods significantly reduced schedule duration variance compared to lump-sum and time-and-materials contracts. This aligns with the fact that design-build and CMAR projects incorporated preconstruction services on 90% and 96% of projects, respectively.

“The biggest gains we see come under the construction-manager-at-risk approach. Early cost validation during design helps identify savings without sacrificing quality,” explains Henley. “Clarifying scopes and resolving issues early reduces financial risk and improves safety across all trade partners.”

Among specialty contractors, preconstruction services also reduced schedule variation regardless of procurement method or contract type. Projects without preconstruction services experienced a 25% schedule variance. When specialty contractors participated in preconstruction, that variance was reduced by at least half.

Although 98% of EIC projects finished within the customer’s final approved budget, variation still existed between original and final contract values through approved change orders.

Projects utilizing CMAR and design-build delivery methods experienced lower budget variation than lump-sum and time-and-materials contracts, suggesting fewer scope changes and change orders over the course of construction.

No significant correlation emerged between procurement method, contract type and safety performance, with one exception: time-and-materials projects recorded an exceptionally low TRIR of 0.04.

Time-and-materials contracting was most common in industrial, infrastructure and renewable energy markets.

CONSTRUCTION TECHNOLOGY

Technology adoption continues to expand across the construction industry.

  • The four most commonly used technologies during the past three years remained consistent:
  • Project-management platforms
  • Safety workflow technologies
  • Drones
  • Jobsite security technologies

TECHNOLOGY MOVES TO THE CENTER

Just three years ago, artificial intelligence was virtually absent from EIC projects. Today, 18% of projects report using AI technologies.

Importantly, no major technology category has declined in usage over the past three years, suggesting contractors continue to realize measurable return on investment.

Technology deployment also spanned all contract types and project sizes.

Construction technologies were utilized across projects of every size category. Data indicates that technology deployment frequency remains consistent regardless of project dollar value.

“During the past three years, we have experienced unprecedented growth which we attribute to two key factors,” says Rob Griffith, chief operating officer of Gaylor Electric. “First, we are collaborating with our customers earlier in the precon process. The second—related—factor is our commitment to utilizing innovations that increase efficiency and safety for our workforce and the speed at which we deliver reliable outcomes on projects.”

Projects utilizing safety technologies consistently reported lower TRIR rates than projects without those technologies.

The trend suggests that investments in safety-focused technology are contributing to improved jobsite performance.

“Technologies like BIM, VDC, field-management platforms and real-time reporting help teams communicate more effectively and make informed decisions faster,” Terry says. “Our longstanding investments in these tools give our teams a distinct advantage when delivering high-quality results. This amounts to better productivity, safer jobsites and more predictable outcomes for owners.”

WHAT THE INDUSTRY CAN LEARN

Companies qualifying for EIC awards should take pride in their performance. The data confirms that ABC’s EIC-awarded projects significantly outperform industry averages across safety, budget and schedule metrics.

  • The analysis also reinforces several broader conclusions:
  • Preconstruction services deliver measurable value
  • Technology adoption is accelerating and becoming a key differentiator
  • Safety leadership remains foundational to project excellence
  • High-performing contractors consistently deliver quality projects regardless of procurement method or contract structure

The data also provides insights worth sharing broadly across the industry. Regardless of project size, market sector or delivery method, the conditions for excellence can be created through intentional planning, collaboration, innovation and leadership.

SEE ALSO: ABC UNVEILS AWARD-WINNING CONSTRUCTION PROJECTS, NATIONAL CONTRACTOR OF THE YEAR, SAFETY AND DIVERSITY EXCELLENCE IN THE INDUSTRY

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Nonresidential Construction Spending Down Again in March https://constructionexec.com/article/nonresidential-construction-spending-down-again-in-march/?utm_source=rss&utm_medium=rss&utm_campaign=nonresidential-construction-spending-down-again-in-march Mon, 11 May 2026 12:00:00 +0000 https://constructionexec.com/?p=65090 March witnessed a decline in various construction-related aspects, including nonresidential spending.

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WASHINGTON, May 7—National nonresidential construction spending decreased 0.2% in March, according to an Associated Builders and Contractors analysis of data published today by the U.S. Census Bureau. On a seasonally adjusted annualized basis, nonresidential spending totaled $1.244 trillion.

Spending was down on a monthly basis in 9 of the 16 nonresidential subcategories. Both public and private nonresidential spending were down 0.2% in March.

“Nonresidential construction spending contracted yet again in March,” said ABC Chief Economist Anirban Basu. “While a large portion of the ongoing decline is due to steadily falling manufacturing-related construction activity, weakness is becoming more widespread. Both public and private sector activity fell in March, and the latter is now down more than 2% on a year-over-year basis. With the exception of the ongoing boom in data center construction (+34.3% year over year), there are few sources of momentum. Despite this ongoing weakness, however, contractors remain optimistic about the outlook, according to ABC’s Construction Confidence Index.”

SEE ALSO: CONSTRUCTION HIRING STILL EXCEPTIONALLY SLOW IN MARCH

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Data Center Surge: Pre-Developed Space Already 90% Leased https://constructionexec.com/article/data-center-surge/?utm_source=rss&utm_medium=rss&utm_campaign=data-center-surge Tue, 31 Mar 2026 16:00:00 +0000 https://constructionexec.com/?p=64563 Over 90% of data center space in development has already been leased—that's before it's even been built.

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Demand for data center capacity across North America continues to surge as artificial intelligence and cloud computing accelerate digital infrastructure expansion, according to a new report from JLL. Vacancy rates remain near historic lows—about 1%—while more than 35 gigawatts of new capacity is under construction across the continent.

Much of that space is already committed. Roughly 92% of the development pipeline has been pre-leased, largely by hyperscale technology companies racing to support AI-driven workloads and cloud services.

The rapid expansion is also reshaping where facilities are built. About two-thirds of new construction is occurring in emerging markets such as Texas, Tennessee, Wisconsin and Ohio, where developers can secure land, power and permitting more easily than in traditional hubs. Texas alone is projected to rival Northern Virginia as one of the world’s largest data center markets.

Despite strong demand, developers face growing constraints, particularly around power availability, grid capacity and long equipment lead times—factors increasingly shaping where and how quickly new data centers can be built.

SEE ALSO: DATA CENTERS, INTEREST RATES AND MORE PRIMED TO EXACERBATE LABOR SHORTAGE

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Old Military Parachutes Repurposed in Wyoming Monastery Project https://constructionexec.com/article/old-military-parachutes-repurposed-in-wyoming-monastery-project/?utm_source=rss&utm_medium=rss&utm_campaign=old-military-parachutes-repurposed-in-wyoming-monastery-project Thu, 12 Mar 2026 12:00:00 +0000 https://constructionexec.com/?p=64057 This company is redefining construction sustainability by building second chances.

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The construction industry has long struggled with waste. Surplus materials, rejected components and over-ordered inventory routinely end up in dumpsters—not because they lack value, but because traditional supply chains leave little room for reuse. Can a company build a business around solving that problem? repurposedMATERIALS is. They’re creating a practical marketplace for used, surplus and reclaimed industrial materials—including ballistic glass panels and military parachutes.

Often described as “America’s industrial thrift store,” repurposedMATERIALS works with contractors, manufacturers, utilities, government agencies and agricultural operations to divert usable materials away from landfills and into new, productive applications. Rather than breaking materials down through recycling, the company specializes in repurposing—keeping items intact and functional so they can be reused with minimal processing.

“For us, the goal isn’t perfection—it’s practicality,” says company owner Damon Carson. “If something is still strong, still safe and still useful, then throwing it away doesn’t make sense. We exist to connect that material with someone who can actually use it.”

SEE ALSO: ADAPTIVE REUSE PROJECTS ABOUNDED IN 2025

A Practical Approach to Construction Waste

Construction waste is often a byproduct of timing, specification changes or liability constraints—not material failure. repurposedMATERIALS focuses on capturing that overlooked value. With warehouse locations across the United States, the company accepts everything from surplus building materials and industrial components to highly specialized items that no longer fit their original purpose.

This approach allows builders and project managers to solve two problems at once: reducing disposal costs while gaining access to affordable materials. In many cases, materials available through repurposedMATERIALS can cost a fraction of new inventory, while still meeting the functional needs of the project.

The company’s impact becomes especially clear when looking at real-world case studies that demonstrate how creative reuse can solve unexpected challenges.

Case Study #1: Bulletproof Glass Finds a New Home in a Zoo

One of repurposedMATERIALS’ most striking examples involves a semi-truckload of unused level-8 ballistic glass panels. Originally manufactured for installation at the state capital complex in Sacramento, California, the two-inch-thick panels—measuring 42 inches by 10 feet—were rejected after being produced to the wrong specification.

For many suppliers, this kind of mistake would result in scrapping the glass entirely. Instead, repurposedMATERIALS accepted the material, recognizing that its strength and quality were still exceptional.

The glass would find its home in an unexpected place. A zoo in Texas, preparing for construction of a new lion exhibit scheduled to begin in 2026, needed large, durable viewing panels capable of safely separating animals from visitors. repurposedMATERIALS re-homed 24 of the ballistic glass panels to the zoo.

Although the glass was technically over-engineered for the application, the zoo gained a far more affordable solution than purchasing new specialty panels—and the material avoided the landfill entirely.

“That glass didn’t fail,” Carson explains. “It just didn’t fit one project. But for the zoo, it was a perfect match. That’s what repurposing is all about—finding the right second life.”

Case Study #2: “Expired” Natural Gas Pipe Solves an Agricultural Challenge

In another example, a major natural gas utility company in Illinois faced a familiar regulatory issue. Polyethylene natural gas pipe must be installed and buried within three years of its manufacture date to meet safety and liability requirements. Once that window closes, the pipe becomes unusable for gas service—even if it is brand new and structurally sound.

Rather than discarding the material, the utility sent the “expired” pipe to repurposedMATERIALS. The company then matched it with a Minnesota hog farmer facing a different problem altogether.

The farmer needed a cost-effective way to transport manure from his hog barns to his cornfield irrigation system, where it would be sprayed as fertilizer. He buried 2,800 feet of the expired four-inch polyethylene pipe to move the manure efficiently across his property.

For the farmer, the manufacturing date was irrelevant. He needed pipe that was strong, reliable and affordable—and the reclaimed gas pipe met those needs perfectly.

“Regulations can turn perfectly good materials into waste overnight,” Carson says. “But outside of that original use case, those materials can still be incredibly valuable. In this case, one problem became another person’s solution.”

Case Study #3: Retired Military Parachutes Become a Monastery Workshop

Not all repurposing solutions come from construction or utilities. Sometimes they come from the Department of Defense.

The U.S. military routinely retires massive cargo parachutes used to deliver tanks, Jeeps, ammunition and food supplies to battlefields. These are not standard parachutes—they range from 35 to 100 feet in diameter and are built to withstand extreme forces. Once retired, they are typically destroyed or discarded.

repurposedMATERIALS stepped in to redirect these parachutes toward a completely different mission.

When Brother Joseph and the Carmelite monks in Wyoming needed a warm, workable space to help build their monastery, they chose creativity over conventional construction. Using eight repurposed military parachutes sewn together and reinforced with one-inch blended webbing tied to concrete-filled drums, the monks engineered a temporary workshop enclosure.

Once a portable propane heater was turned on, the parachutes expanded like a hot air balloon, creating a surprisingly effective and insulated workspace. Within three hours, the structure transformed brutal Wyoming winter conditions into a usable environment where the monks could continue their work.

“That project is a perfect example of thinking differently,” Carson says. “Those parachutes were designed to save lives in combat. Now they’re supporting a peaceful, productive purpose. That’s the beauty of reuse.”

Smart Solutions for a Changing Industry

Builders face increasing pressure to reduce waste, lower embodied carbon and control costs. By reusing materials as-is, contractors avoid the environmental impact of manufacturing new products while also cutting transportation and disposal costs. The result is a more efficient material lifecycle—one that aligns sustainability with common-sense economics.

“Construction doesn’t need more buzzwords,” Carson says. “It needs options that work in the real world. Repurposing gives people a smarter way forward without sacrificing quality or performance.”

SEE ALSO: WHAT’S OLD IS NEW: ADAPTIVE REUSE ACROSS AMERICA

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Modular Construction’s Big Boom: New Risks Outpacing Standard Contracts in Industrial Projects https://constructionexec.com/article/modular-constructions-big-boom-new-risks-outpacing-standard-contracts-in-industrial-projects/?utm_source=rss&utm_medium=rss&utm_campaign=modular-constructions-big-boom-new-risks-outpacing-standard-contracts-in-industrial-projects Fri, 20 Feb 2026 13:00:00 +0000 https://constructionexec.com/?p=63183 Modular construction is gaining popularity, and so are the risks associated with it.

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Modular construction is revolutionizing the construction industry, tackling labor shortages, sustainability goals and supply-chain challenges, with the global market for modular and prefabricated construction projected to reach over $200 billion by 2030. While residential builders have embraced modular’s speed and affordability, the greatest risks—and opportunities—are emerging in the industrial sector, where project scale and complexity demand new legal strategies.

In 2023, Chad Theriot explored industrial and infrastructure applications of modular construction, addressing risks like offsite fabrication and integration complexities in his article, “The Rise of Modular Construction—Impacts for Consideration.” Since that time, modular construction has continued to experience significant advancements and has been increasingly adopted by contractors across a broad spectrum of industrial and commercial projects. As modular construction continues to reshape the industrial landscape, contractors and owners alike must be mindful of the legal implications associated with its use, specifically as it relates to liability and risk allocation, regulatory compliance, quality control and upstream factors such as transportation and intellectual property concerns.

Industrial Applications: High Stakes and Evolving Risks

Standard forms from ConsensusDocs and the American Institute of Architects, while foundational, could be enhanced with provisions tailored for industrial modular projects. Unique challenges often arise in these projects, such as offsite inspections, final assembly complexities, industrial cleaning standards, supply-chain disruptions and hybrid goods-services transactions. Innovations in modular construction, such as the use of 3D printing in controlled manufacturing environments, boost efficiency and can cut waste by up to 90%, but introduce intellectual property concerns—a risk less common in residential builds. Consequently, the use of modular construction methods in industrial projects carries elevated stakes and potential higher-dollar disputes compared to residential applications.

For example, the utilization of megastructure modules during the construction of Dallas Fort Worth Airport’s Terminal C highlights how modular methods enabled scalability but required meticulous risk allocation considerations to address logistical complexities. Similarly, the $1.4 billion expansion at Hartsfield-Jackson Atlanta International Airport blends modular and traditional stick-built methods, showcasing modular’s growing prevalence in high-profile infrastructure while also demonstrating the need for both offsite and onsite inspections in addition to coordination across multiple trades to confirm the proper integration of the modular and stick-built methods. These examples illustrate modular’s transformative potential in industrial settings, yet underscore the need for contracts that address its distinct complexities.

Trends, Challenges and Future Events 

As modular construction gains traction, the industry must ensure contracts address its unique risks, from offsite fabrication to logistical complexities. Engineering News Record’s 2025 reporting, including a new International Code Council modular standard, reflects modular’s expanding role in industrial and commercial projects. The Modular Building Institute also highlights growth in multifamily and commercial sectors, fueled by automation and sustainable materials, aligning with both residential and industrial goals. 

Yet, challenges like supply-chain volatility and labor shortages persist across the industry, as noted in the Association of General Contractor’s 2025 Outlook, with industrial projects facing additional hurdles in federal compliance. Upcoming events, such as the 2026 World of Modular (April 20–23, 2026; Las Vegas, Nevada) and Advancing Prefabrication 2026 (February 2–5, 2026; Dallas, Texas), will bring interested stakeholders to explore AI integration, global standards and cross-sector solutions to address these shared challenges.

Advancing Contracts to Meet Modular’s Industrial Challenges

The AIA’s April 2025 Volumetric Modular Construction documents, including A181-2025 Standard Form and A281-2025 General Conditions, mark significant progress by bringing some clarity to offsite responsibilities, warranties and integration risks, offering valuable support for industrial projects. Additionally, ConsensusDocs’ 753 and 253 forms continue to provide a strong foundation for prefabricated projects. However, opportunities remain to further tailor and customize contractual provisions for industrial modular complexities such as multijurisdictional compliance and logistical liabilities. For instance, ENRJan. 16, 2025 article discussing the transportation of a 2,800-ton modular furnace illustrates the need for precise contract terms to manage transportation risks. 

Recent regulatory and legal developments further underscore these gaps. The U.S. Department of Housing and Urban Development delayed its updated Manufactured Home Construction and Safety Standards to Sep. 15, 2025, which created uncertainty for modular projects that intersected with manufactured housing regulations, particularly in defining compliance for off-site components used in industrial settings. More specifically, as explained by WoodWorks in its “Expert Tips” articles addressing some of the issues associated with offsite inspections, many states allow for the use of third-party inspection agencies such as ICC NTA to conduct offsite inspections; however, this can vary greatly depending on the jurisdiction in which the project is located. Similarly, the 2025 case Turan v. Union Modular Homes LLC in New York highlighted disputes over payment and defect responsibilities in modular installations, emphasizing the need for clear contractual terms to address liability allocation and quality control across jurisdictions.

These developments reinforce the importance of customized clauses—covering transport damage, jurisdictional compliance and defect warranties—to align standard agreements with modular’s unique demands in industrial contexts. Some of the relevant contractual provisions contractors and owners should consider when utilizing modular construction include, but are not limited to:

  • Inspections (offsite and onsite): Specify who is responsible for inspections at the fabrication facility and how inspection results are documented.
  • Transport and Logistics: Address liability for damage during transit and, if applicable, storage, including insurance requirements and risk allocation.
  • Integration and Assembly: Define standards and requirements for final assembly, industrial cleaning, and commissioning to ensure quality and compliance.
  • Intellectual Property: Clarify ownership of modular designs, 3D-printed components and proprietary manufacturing processes.
  • Jurisdictional Compliance: Ensure contracts address varying state and federal regulations, especially for projects spanning multiple jurisdictions.
  • Warranties: Set clear terms for liability, quality control and warranty periods, including procedures for addressing defects discovered post-installation.

While the rise of modular construction in residential and industrial construction projects has certainly been a boon to contractors and owners alike, it is important to recognize that this rise is not without risk. Professionals should leverage the advances in AIA’s VMC documents and ConsensusDocs’ forms as a starting point, supplementing them with customized clauses to address gaps in areas such as off-site logistics, multijurisdictional compliance, and defect liabilities. By proactively adapting contracts and project management practices, contractors can harness modular’s benefits while minimizing risks in today’s complex industrial landscape.

SEE ALSO: MODULAR CONSTRUCTION CONTINUES TO GAIN MAINSTREAM ATTENTION

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Adaptive Reuse Projects Abounded in 2025 https://constructionexec.com/article/adaptive-reuse-projects-abounded-in-2025/?utm_source=rss&utm_medium=rss&utm_campaign=adaptive-reuse-projects-abounded-in-2025 Thu, 12 Feb 2026 17:00:00 +0000 https://constructionexec.com/?p=63178 The buildings of some the country's most iconic companies were once used for something else.

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While bids for complex capital projects continue to dominate the construction industry, adaptive reuse has been quietly on the rise. Notably, more than 70,000 apartments were converted from office buildings in 2025, up more than 200% since 2022.

Driven by an increase in hybrid work, an ongoing housing shortage and a heightened focus on environmental concerns, these unique projects not only help revitalize communities but support sustainability, reduce waste and help contractors grow their business. 

REUSE PROJECTS AND RESEARCH

High-profile adaptive reuse projects include the award winning Asher Adams Hotel, formerly the historic Union Pacific Railroad Depot in Salt Lake City; The High Line, originally an elevated railroad track turned public park in New York City; and Ghiradelli Square, the iconic San Francisco-based chocolate factory turned shopping, dining and entertainment complex. These transformations showcase the power of adaptive reuse to revitalize local neighborhoods and communities while reducing the environmental impact and restoring the architectural heritage of abandoned structures.

Given the nuances associated with adaptive reuse projects, contractors gain an unprecedented opportunity to grow their business, learn new technical skills, navigate complex project management issues and hone problem-solving proficiencies, while expanding the opportunity to apply creativity and innovation to project design. Offering laborers the hands-on opportunity to work on adaptive reuse projects gives contractors a competitive edge and can help attract highly motivated and energetic individuals to increase their talent bench and showcase expertise in tackling these unique projects. 

Furthermore, the measurable gains achieved through these projects are proven and significant. Industry research cites adaptive reuse projects can be completed up to 30% faster and are typically 15–30% less expensive than new construction due to savings on demolition, new materials and labor. By executing these revitalization-type projects, contractors also demonstrate a commitment to sustainability, helping to attract like-minded industry partners and much-needed talent resources, all while contributing to the greater good. The Carbon Avoided: Retrofit Estimator tool was purpose-built to quantify carbon savings and, in a 2024 study on reusing a historic building, found an 82% reduction in global warming potential compared to building new. The environmental impact of adaptive reuse is significant and can make a meaningful difference in local communities around the world. 

CHALLENGES AHEAD

While the benefits are clear, adaptive reuse isn’t without its challenges. Unlike new builds, adaptive reuse projects can present unforeseen hurdles like structural issues, building codes that are difficult to meet, contaminants like asbestos, complicated design modifications to existing layouts and more.

To help contractors navigate adaptive reuse projects, there are innovative tools available designed to help overcome these challenges, ensure efficiencies and maximize onsite labor. A few of these solutions include:

  • Innovative Cable Solutions: One of the key advantages of adaptive reuse projects is that much of the existing infrastructure–such as doorways–is already present. This means that contractors don’t have to spend time building these out. However, it does mean that contractors need to find efficient ways to move cable through the existing structure efficiently. Most cable reels won’t fit through standard doorways, so contractors tend to waste time tearing down and then rebuilding the frames. Fortunately, there are cable solutions that can fit through most standard doorways, which saves time on these kinds of projects.
  • Lighting Carts: Every broken light bulb or fixture takes money out of a contractor’s pocket. Lighting carts allow workers to easily and securely transport these materials across the jobsite. Additionally, these carts save time by eliminating the need for electricians to manually carry fixtures around the site.
  • Mobile Storage Solutions: With space often at a premium, these job trailers provide a single, secure place to store all the necessary materials, which helps save on labor and streamline inventory management.
  • Kitting and Prefabrication: One of the main advantages of adaptive reuse projects is they generally have a faster turnaround time than new builds. Kitting and prefabricated solutions can help speed up installation time even further by delivering components to the jobsite ready to install. Labor-intensive tasks, such as sorting and basic assembly, are performed off site, meaning specialized labor can spend more time on critical tasks.

As metro areas get more creative in how they utilize their existing buildings and spaces, the number of adaptive reuse projects will only continue to grow. For contractors, the measurable benefits cannot be ignored and while challenges exist, those that overlook the opportunity to tackle these projects are leaving money on the table and effectively handing business to their competitors. By relying on innovative tools, strategic partners and doubling down on a commitment to helping improve their local communities, contractors are well positioned to confidently add adaptive reuse to their project portfolio.    

SEE ALSO: PLAN OF STEEL: RALEIGH’S NEWEST ADAPTIVE-REUSE PROJECT

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Migration Station: FENIX Museum Mixes Family History With Fresh Starts https://constructionexec.com/article/migration-station-fenix-museum-mixes-family-history-with-fresh-starts/?utm_source=rss&utm_medium=rss&utm_campaign=migration-station-fenix-museum-mixes-family-history-with-fresh-starts Wed, 11 Feb 2026 13:00:00 +0000 https://constructionexec.com/?p=62839 The FENIX Museum of Migration in the port city of Rotterdam mixes industrial architecture with whimsy and hope.

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The FENIX Museum of Migration opened in May 2025 in Rotterdam’s historic city harbor, repurposing a large early 20th‑century warehouse into a major cultural institution dedicated to the global story of human migration. Designed by MAD Architects in collaboration with local conservation specialists, it combines historic industrial architecture with a dramatic sculptural “tornado” of spiraling steel stairways that rise above the roof, symbolizing movement and transition. The museum’s galleries mix art, history, photography and interactive installations to explore migration’s cultural, social and emotional dimensions. Positioned in one of Europe’s most diverse port cities, it serves both as a community hub and a destination for global cultural dialogue.

SEE ALSO: WONDER OF THE WORLD: NAT GEO’S NEW MUSEUM OF EXPLORATION

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